Controls Engineer

Controls Engineer at Actalent in Wentzville, Saint Charles County, US. This role drives PLC‑based automation, robotics integration and equipment reliability for a high‑volume manufacturing plant.

Key Responsibilities

• Design, program, commission and maintain PLC control systems for production equipment.
• Integrate robotic cells and motion‑control solutions to meet throughput targets.
• Collaborate with manufacturing, maintenance and engineering teams to diagnose and resolve complex control issues.
• Lead root‑cause analysis and continuous‑improvement projects that boost uptime, safety and overall equipment effectiveness (OEE).
• Develop and maintain detailed documentation, wiring diagrams, and standard operating procedures.
• Provide technical support for equipment start‑ups, changeovers and upgrades.
• Ensure compliance with industry safety standards and Actalent’s quality system.

Required Qualifications

• Bachelor’s degree in Electrical Engineering, Mechatronics or related field.
• 3+ years of experience in controls engineering within a high‑volume manufacturing environment.
• Proficiency with PLC platforms (Allen‑Bradley, Siemens, etc.) and HMI/SCADA systems.
• Hands‑on experience with robotics integration, motion control, and industrial networking (EtherNet/IP, Profinet).
• Strong troubleshooting skills and ability to interpret schematics, ladder logic and functional specifications.
• Excellent communication and teamwork abilities.

Preferred Experience

• Knowledge of lean manufacturing, Six Sigma or similar continuous‑improvement methodologies.
• Familiarity with safety standards such as NFPA 79, IEC 60204.
• Experience with predictive maintenance tools and data analytics.

Compensation & Benefits

Salary: $115,900.81 annually. Actalent offers a competitive benefits package including health insurance, 401(k) match, paid time off and professional development opportunities.

Frequently Asked Questions

What types of control systems will I work with?

You will design, program and maintain PLC platforms such as Allen‑Bradley and Siemens, as well as HMI/SCADA and robotic motion‑control systems.

What experience is required for this position?

At least three years of controls engineering in a high‑volume manufacturing setting, with hands‑on PLC and robotics integration experience.

What is the salary for this role?

The position offers a fixed annual salary of $115,900.81.